Overview
Your vacuum-packed foods deserve packaging that keeps them fresh and makes them stand out. Our custom vacuum sealed mylar bags combine high-barrier films with practical details like embossed vacuum channels and high-barrier films, and premium printing that turns every bag into a mini billboard.
Orders start at just 100 units, so you can test a new flavor, strain or product without committing to a warehouse full of stock. Every order includes free artwork checks and a digital proof.
Packaging is part of the product. For vacuum-packed foods, the bag controls freshness, aroma and shelf life, and it's often the first thing a customer touches. Well-made custom vacuum sealed mylar bags reduce returns and waste, look great in photos and on shelves, and give you space for your story, usage tips and required information.
Why brands choose us
- Made to your size
- We print to your exact width, height and gusset so the bag fits your fill weight and looks full on the shelf.
- High-barrier films
- Laminated films block oxygen, moisture, light and odor to protect freshness and aroma.
- Practical features
- Options such as embossed vacuum channels, high-barrier films and heat seal make your bags easy to fill, open, reseal and display.
- Fast US delivery
- We deliver across New York City and ship to every state.
- Free design support
- Our team places your artwork on the template, checks bleed and color, and sends a proof before printing.
- Low minimums
- Order from 100 units per design, ideal for launches, limited drops and seasonal runs.
Standard sizes
Every order is made to your dimensions. These popular sizes are a good place to start:
| Size | Dimensions (W x H x gusset) | Best for |
|---|---|---|
| Quart | 8 x 12 in | small portions |
| Gallon | 11 x 16 in | bulk |
| Meat cut | 10 x 14 in | steaks, jerky |
| Long-term | 10 x 16 in | food storage |
Materials
The right film depends on what you’re packing, how long it needs to stay fresh and where it’s sold.
- PET / AL / PE laminatemaximum barrier for flat pouches.
- Metallized PETa lighter metallic barrier.
- Clear PET / PEsee-through film.
- Matte BOPP outer layera soft, low-glare print surface.
Printing and finishes
Full-color CMYK printing reproduces photography and gradients, while Pantone matching keeps your brand colors consistent across every SKU of your vacuum sealed mylar bags.
Finishes include matte, gloss and soft-touch lamination, spot gloss, metallic and holographic films, white ink underprinting on clear and foil films, and clear windows in custom shapes.
Design ideas
Ideas that work especially well for vacuum-packed foods:
- Print storage instructions.
- Use clear front panels.
- Add date fields.
- Keep text minimal.
Not sure where to start? Tell us what you're packing, the fill weight and where it's sold, and we'll recommend a size, film and finish in your free quote. Our most requested sizes for custom vacuum sealed mylar bags are Quart (8 x 12 in), Gallon (11 x 16 in) and Meat cut (10 x 14 in). Smaller sizes suit samples and trial packs, the middle size usually fits your core product, and larger sizes work for family packs, bulk and wholesale. Because density varies, we always recommend testing your actual fill before printing. Fill custom vacuum sealed mylar bags through the top before sealing, leaving at least 1 inch above the zipper. For the strongest closure, use an impulse or band heat sealer set to the temperature recommended for your film. If you're using oxygen absorbers or desiccants, add them just before sealing, and store finished bags away from direct sunlight and heat.
Protection and performance
Flexible packaging has to protect against oxygen, moisture, light and punctures. For custom vacuum sealed mylar bags, we usually recommend embossed vacuum channels and high-barrier films, with a film thickness matched to the weight and shape of your vacuum-packed foods. Sharp or heavy products may need a thicker gauge; aromatic products need a high-barrier, smell-resistant structure. Tell us what you're packing and we'll suggest the right build. Packaged foods sold in the US generally need a product name, net quantity, ingredient list, allergen information, manufacturer details and often a Nutrition Facts panel. Our food-contact films are suitable for dry and many moist foods; confirm requirements for your product with a regulatory advisor.
- Embossed vacuum channels: adds practical value during filling, display and use.
- High-barrier films: blocks oxygen, moisture and light to extend shelf life.
- Heat seal: creates an airtight closure.
Sustainable options
Sustainability is increasingly important to shoppers. Recyclable, compostable and kraft-look structures are available, and we can print a clear end-of-life message on every bag.
Who it’s for
- Farmers markets and pop-ups
- Bakeries and cookie shops
- Snack and candy brands
- Online food brands
- Coffee roasters
Ordering tips
- Order two or three sizes of custom vacuum sealed mylar bags together to reach better quantity pricing.
- Ask for a blank sample to test fill weight and seal before printing.
- Plan seasonal drops six to eight weeks ahead so bags arrive before launch.
We deliver across Manhattan, Brooklyn, Queens, the Bronx and Staten Island, and ship to every state. Bags ship flat in labelled cartons for easy filling.
