Overview
Your coffee, tea and bulky products deserve packaging that keeps them fresh and makes them stand out. Our custom gusset mylar bags combine high-barrier films with practical details like side or bottom gussets and valve options, and premium printing that turns every bag into a mini billboard.
Orders start at just 100 units, so you can test a new flavor, strain or product without committing to a warehouse full of stock. Every order includes free artwork checks and a digital proof.
Packaging is part of the product. For coffee, tea and bulky products, the bag controls freshness, aroma and shelf life, and it's often the first thing a customer touches. Well-made custom gusset mylar bags reduce returns and waste, look great in photos and on shelves, and give you space for your story, usage tips and required information.
Why brands choose us
- Practical features
- Options such as side or bottom gussets, valve options and tin ties make your bags easy to fill, open, reseal and display.
- Fast US delivery
- We deliver across New York City and ship to every state.
- Made to your size
- We print to your exact width, height and gusset so the bag fits your fill weight and looks full on the shelf.
- Low minimums
- Order from 100 units per design, ideal for launches, limited drops and seasonal runs.
- Free design support
- Our team places your artwork on the template, checks bleed and color, and sends a proof before printing.
- High-barrier films
- Laminated films block oxygen, moisture, light and odor to protect freshness and aroma.
Standard sizes
Every order is made to your dimensions. These popular sizes are a good place to start:
| Size | Dimensions (W x H x gusset) | Best for |
|---|---|---|
| Small | 4 x 7 x 2.5 in | 8 oz |
| Medium | 5.5 x 8.5 x 3.25 in | 12 oz |
| Large | 6.75 x 10.5 x 3.5 in | 1 lb |
| XL | 8 x 13 x 4 in | 2 lb |
Materials
The right film depends on what you’re packing, how long it needs to stay fresh and where it’s sold.
- Kraft / PET / AL laminatethe classic coffee bag structure.
- Matte PET / AL / PEpremium matte finish with full barrier.
- One-way degassing valvelets CO2 out without letting oxygen in.
- Tin ties or zipperseasy reclosing.
Printing and finishes
Full-color CMYK printing reproduces photography and gradients, while Pantone matching keeps your brand colors consistent across every SKU of your gusset mylar bags.
Finishes include matte, gloss and soft-touch lamination, spot gloss, metallic and holographic films, white ink underprinting on clear and foil films, and clear windows in custom shapes.
Design ideas
Ideas that work especially well for coffee, tea and bulky products:
- Use the gusset panels for extra info.
- Add a valve.
- Print a wraparound design.
- Use kraft.
Not sure where to start? Tell us what you're packing, the fill weight and where it's sold, and we'll recommend a size, film and finish in your free quote. Our most requested sizes for custom gusset mylar bags are Small (4 x 7 x 2.5 in), Medium (5.5 x 8.5 x 3.25 in) and Large (6.75 x 10.5 x 3.5 in). Smaller sizes suit samples and trial packs, the middle size usually fits your core product, and larger sizes work for family packs, bulk and wholesale. Because density varies, we always recommend testing your actual fill before printing. Fill custom gusset mylar bags through the top before sealing, leaving at least 1 inch above the zipper. For the strongest closure, use an impulse or band heat sealer set to the temperature recommended for your film. If you're using oxygen absorbers or desiccants, add them just before sealing, and store finished bags away from direct sunlight and heat.
Protection and performance
Flexible packaging has to protect against oxygen, moisture, light and punctures. For custom gusset mylar bags, we usually recommend side or bottom gussets and valve options, with a film thickness matched to the weight and shape of your coffee, tea and bulky products. Sharp or heavy products may need a thicker gauge; aromatic products need a high-barrier, smell-resistant structure. Tell us what you're packing and we'll suggest the right build.
- Side or bottom gussets: helps the bag stand up or expand to hold more.
- Valve options: releases CO2 from freshly roasted coffee without letting oxygen in.
- Tin ties: adds practical value during filling, display and use.
Sustainable options
Want a lower-impact option? We can make custom gusset mylar bags with recyclable mono-material PE structures, compostable films or kraft paper laminates, and reduce ink coverage. Each option trades some barrier performance, so we'll help you match it to your product's shelf-life needs.
Who it’s for
- Cannabis brands
- Snack and candy brands
- Pet treat makers
- Supplement brands
- Private-label manufacturers
Ordering tips
- Plan seasonal drops six to eight weeks ahead so bags arrive before launch.
- Keep your logo and colors consistent across every flavor or SKU so your line reads as one brand.
- Ask for a blank sample to test fill weight and seal before printing.
We deliver across Manhattan, Brooklyn, Queens, the Bronx and Staten Island, and ship to every state. Bags ship flat in labelled cartons for easy filling.
