Overview
Custom Nozzle Pouch from Mylar Bags NYC are made for beverage, baby food, sauce and personal care brands that need packaging which protects freshness and sells on the shelf. We make every order to your size, print it in full color with your artwork, and choose a film structure that keeps your gels, purees and liquids fresh from fill to final use.
Whether you're launching your first product or restocking a national line, we print custom nozzle pouch from 100 units, with free design support, a digital proof before production and turnaround of 10 to 15 business days after approval.
Packaging is part of the product. For gels, purees and liquids, the bag controls freshness, aroma and shelf life, and it's often the first thing a customer touches. Well-made custom nozzle pouch reduce returns and waste, look great in photos and on shelves, and give you space for your story, usage tips and required information.
Why brands choose us
- High-barrier films
- Laminated films block oxygen, moisture, light and odor to protect freshness and aroma.
- Practical features
- Options such as nozzle spouts, barrier films and stand-up base make your bags easy to fill, open, reseal and display.
- Made to your size
- We print to your exact width, height and gusset so the bag fits your fill weight and looks full on the shelf.
- Free design support
- Our team places your artwork on the template, checks bleed and color, and sends a proof before printing.
- Low minimums
- Order from 100 units per design, ideal for launches, limited drops and seasonal runs.
- Fast US delivery
- We deliver across New York City and ship to every state.
Standard sizes
Every order is made to your dimensions. These popular sizes are a good place to start:
| Size | Dimensions (W x H x gusset) | Best for |
|---|---|---|
| 50 ml | 3 x 5 in | gels |
| 100 ml | 3.5 x 6 in | purees |
| 150 ml | 4 x 6.5 in | sauces |
| 250 ml | 5 x 8 in | drinks |
Materials
The right film depends on what you’re packing, how long it needs to stay fresh and where it’s sold.
- PET / AL / PE laminatehigh barrier for liquids.
- Retortable structuresfor heat-processed foods.
- Spouts and capsin multiple diameters and child-safe styles.
- Clear PET / PEfor showing liquid color.
Printing and finishes
We print custom nozzle pouch with digital or rotogravure printing, depending on quantity. Digital is ideal for short runs and many designs; rotogravure gives the lowest unit cost on large runs.
Finishes include matte, gloss and soft-touch lamination, spot gloss, metallic and holographic films, white ink underprinting on clear and foil films, and clear windows in custom shapes.
Design ideas
Ideas that work especially well for gels, purees and liquids:
- Print usage clearly.
- Bright colors.
- Add a window.
- Use a safety cap.
Not sure where to start? Tell us what you're packing, the fill weight and where it's sold, and we'll recommend a size, film and finish in your free quote. Our most requested sizes for custom nozzle pouch are 50 ml (3 x 5 in), 100 ml (3.5 x 6 in) and 150 ml (4 x 6.5 in). Smaller sizes suit samples and trial packs, the middle size usually fits your core product, and larger sizes work for family packs, bulk and wholesale. Because density varies, we always recommend testing your actual fill before printing. Fill custom nozzle pouch through the top before sealing, leaving at least 1 inch above the zipper. For the strongest closure, use an impulse or band heat sealer set to the temperature recommended for your film. If you're using oxygen absorbers or desiccants, add them just before sealing, and store finished bags away from direct sunlight and heat.
Protection and performance
Flexible packaging has to protect against oxygen, moisture, light and punctures. For custom nozzle pouch, we usually recommend nozzle spouts and barrier films, with a film thickness matched to the weight and shape of your gels, purees and liquids. Sharp or heavy products may need a thicker gauge; aromatic products need a high-barrier, smell-resistant structure. Tell us what you're packing and we'll suggest the right build.
- Nozzle spouts: makes pouring and dispensing clean and easy.
- Barrier films: blocks oxygen, moisture and light to extend shelf life.
- Stand-up base: adds practical value during filling, display and use.
Sustainable options
Sustainability is increasingly important to shoppers. Recyclable, compostable and kraft-look structures are available, and we can print a clear end-of-life message on every bag.
Who it’s for
- Refill and zero-waste brands
- Juice and beverage brands
- Sauce and condiment brands
- Supplement brands
- Private-label manufacturers
Ordering tips
- Keep your logo and colors consistent across every flavor or SKU so your line reads as one brand.
- Order two or three sizes of custom nozzle pouch together to reach better quantity pricing.
- Ask for a blank sample to test fill weight and seal before printing.
We deliver across Manhattan, Brooklyn, Queens, the Bronx and Staten Island, and ship to every state. Bags ship flat in labelled cartons for easy filling.
