Overview
Your liquids, sauces and drinks deserve packaging that keeps them fresh and makes them stand out. Our custom spout pouches combine high-barrier films with practical details like spouts and caps and stand-up base, and premium printing that turns every bag into a mini billboard.
Orders start at just 100 units, so you can test a new flavor, strain or product without committing to a warehouse full of stock. Every order includes free artwork checks and a digital proof.
Packaging is part of the product. For liquids, sauces and drinks, the bag controls freshness, aroma and shelf life, and it's often the first thing a customer touches. Well-made custom spout pouches reduce returns and waste, look great in photos and on shelves, and give you space for your story, usage tips and required information.
Why brands choose us
- Made to your size
- We print to your exact width, height and gusset so the bag fits your fill weight and looks full on the shelf.
- Fast US delivery
- We deliver across New York City and ship to every state.
- High-barrier films
- Laminated films block oxygen, moisture, light and odor to protect freshness and aroma.
- Free design support
- Our team places your artwork on the template, checks bleed and color, and sends a proof before printing.
- Low minimums
- Order from 100 units per design, ideal for launches, limited drops and seasonal runs.
- Practical features
- Options such as spouts and caps, stand-up base and barrier films make your bags easy to fill, open, reseal and display.
Standard sizes
Every order is made to your dimensions. These popular sizes are a good place to start:
| Size | Dimensions (W x H x gusset) | Best for |
|---|---|---|
| 100 ml | 3.5 x 6 in | samples |
| 250 ml | 5 x 8 in | drinks |
| 500 ml | 6 x 9 x 3 in | sauces |
| 1 liter | 7 x 11 x 3.5 in | refills |
Materials
The right film depends on what you’re packing, how long it needs to stay fresh and where it’s sold.
- PET / AL / PE laminatehigh barrier for liquids.
- Retortable structuresfor heat-processed foods.
- Spouts and capsin multiple diameters and child-safe styles.
- Clear PET / PEfor showing liquid color.
Printing and finishes
We print custom spout pouches with digital or rotogravure printing, depending on quantity. Digital is ideal for short runs and many designs; rotogravure gives the lowest unit cost on large runs.
Finishes include matte, gloss and soft-touch lamination, spot gloss, metallic and holographic films, white ink underprinting on clear and foil films, and clear windows in custom shapes.
Design ideas
Ideas that work especially well for liquids, sauces and drinks:
- Use a corner or center spout.
- Print pour instructions.
- Bright brand colors.
- Add a window.
Not sure where to start? Tell us what you're packing, the fill weight and where it's sold, and we'll recommend a size, film and finish in your free quote. Our most requested sizes for custom spout pouches are 100 ml (3.5 x 6 in), 250 ml (5 x 8 in) and 500 ml (6 x 9 x 3 in). Smaller sizes suit samples and trial packs, the middle size usually fits your core product, and larger sizes work for family packs, bulk and wholesale. Because density varies, we always recommend testing your actual fill before printing. Fill custom spout pouches through the top before sealing, leaving at least 1 inch above the zipper. For the strongest closure, use an impulse or band heat sealer set to the temperature recommended for your film. If you're using oxygen absorbers or desiccants, add them just before sealing, and store finished bags away from direct sunlight and heat.
Protection and performance
Flexible packaging has to protect against oxygen, moisture, light and punctures. For custom spout pouches, we usually recommend spouts and caps and stand-up base, with a film thickness matched to the weight and shape of your liquids, sauces and drinks. Sharp or heavy products may need a thicker gauge; aromatic products need a high-barrier, smell-resistant structure. Tell us what you're packing and we'll suggest the right build.
- Spouts and caps: makes pouring and dispensing clean and easy.
- Stand-up base: adds practical value during filling, display and use.
- Barrier films: blocks oxygen, moisture and light to extend shelf life.
Sustainable options
Want a lower-impact option? We can make custom spout pouches with recyclable mono-material PE structures, compostable films or kraft paper laminates, and reduce ink coverage. Each option trades some barrier performance, so we'll help you match it to your product's shelf-life needs.
Who it’s for
- Baby food makers
- Private-label manufacturers
- Personal care brands
- Supplement brands
- Co-packers
Ordering tips
- Order two or three sizes of custom spout pouches together to reach better quantity pricing.
- Plan seasonal drops six to eight weeks ahead so bags arrive before launch.
- Keep your logo and colors consistent across every flavor or SKU so your line reads as one brand.
We deliver across Manhattan, Brooklyn, Queens, the Bronx and Staten Island, and ship to every state. Bags ship flat in labelled cartons for easy filling.
