Overview
Your single-serve powders, liquids and samples deserve packaging that keeps them fresh and makes them stand out. Our custom sachet packaging combine high-barrier films with practical details like tear notches and barrier films, and premium printing that turns every bag into a mini billboard.
Whether you're launching your first product or restocking a national line, we print custom sachet packaging from 100 units, with free design support, a digital proof before production and turnaround of 10 to 15 business days after approval.
Packaging is part of the product. For single-serve powders, liquids and samples, the bag controls freshness, aroma and shelf life, and it's often the first thing a customer touches. Well-made custom sachet packaging reduce returns and waste, look great in photos and on shelves, and give you space for your story, usage tips and required information.
Why brands choose us
- Practical features
- Options such as tear notches, barrier films and single-serve formats make your bags easy to fill, open, reseal and display.
- Made to your size
- We print to your exact width, height and gusset so the bag fits your fill weight and looks full on the shelf.
- High-barrier films
- Laminated films block oxygen, moisture, light and odor to protect freshness and aroma.
- Low minimums
- Order from 100 units per design, ideal for launches, limited drops and seasonal runs.
- Free design support
- Our team places your artwork on the template, checks bleed and color, and sends a proof before printing.
- Fast US delivery
- We deliver across New York City and ship to every state.
Standard sizes
Every order is made to your dimensions. These popular sizes are a good place to start:
| Size | Dimensions (W x H x gusset) | Best for |
|---|---|---|
| Stick pack | 1 x 5 in | powders, sugar |
| Small sachet | 2 x 3 in | samples |
| Standard sachet | 3 x 4 in | single serve |
| Large sachet | 4 x 6 in | larger doses |
Materials
The right film depends on what you’re packing, how long it needs to stay fresh and where it’s sold.
- PET / AL / PE laminatemaximum barrier for flat pouches.
- Metallized PETa lighter metallic barrier.
- Clear PET / PEsee-through film.
- Matte BOPP outer layera soft, low-glare print surface.
Printing and finishes
Full-color CMYK printing reproduces photography and gradients, while Pantone matching keeps your brand colors consistent across every SKU of your sachet packaging.
Finishes include matte, gloss and soft-touch lamination, spot gloss, metallic and holographic films, white ink underprinting on clear and foil films, and clear windows in custom shapes.
Design ideas
Ideas that work especially well for single-serve powders, liquids and samples:
- Print dosage or use clearly.
- Use tear notches.
- Color-code flavors.
- Keep branding bold at small size.
Not sure where to start? Tell us what you're packing, the fill weight and where it's sold, and we'll recommend a size, film and finish in your free quote. Our most requested sizes for custom sachet packaging are Stick pack (1 x 5 in), Small sachet (2 x 3 in) and Standard sachet (3 x 4 in). Smaller sizes suit samples and trial packs, the middle size usually fits your core product, and larger sizes work for family packs, bulk and wholesale. Because density varies, we always recommend testing your actual fill before printing. Fill custom sachet packaging through the top before sealing, leaving at least 1 inch above the zipper. For the strongest closure, use an impulse or band heat sealer set to the temperature recommended for your film. If you're using oxygen absorbers or desiccants, add them just before sealing, and store finished bags away from direct sunlight and heat.
Protection and performance
Flexible packaging has to protect against oxygen, moisture, light and punctures. For custom sachet packaging, we usually recommend tear notches and barrier films, with a film thickness matched to the weight and shape of your single-serve powders, liquids and samples. Sharp or heavy products may need a thicker gauge; aromatic products need a high-barrier, smell-resistant structure. Tell us what you're packing and we'll suggest the right build.
- Tear notches: makes opening easy and adds tamper evidence.
- Barrier films: blocks oxygen, moisture and light to extend shelf life.
- Single-serve formats: adds practical value during filling, display and use.
Sustainable options
Want a lower-impact option? We can make custom sachet packaging with recyclable mono-material PE structures, compostable films or kraft paper laminates, and reduce ink coverage. Each option trades some barrier performance, so we'll help you match it to your product's shelf-life needs.
Who it’s for
- Juice and beverage brands
- Sauce and condiment brands
- Refill and zero-waste brands
- Supplement brands
- Co-packers
Ordering tips
- Ask for a blank sample to test fill weight and seal before printing.
- Plan seasonal drops six to eight weeks ahead so bags arrive before launch.
- Order two or three sizes of custom sachet packaging together to reach better quantity pricing.
We deliver across Manhattan, Brooklyn, Queens, the Bronx and Staten Island, and ship to every state. Bags ship flat in labelled cartons for easy filling.
