Overview
Custom Mylar Pouches from Mylar Bags NYC are made for food, supplement, cannabis, pet and retail brands that need packaging which protects freshness and sells on the shelf. We make every order to your size, print it in full color with your artwork, and choose a film structure that keeps your snacks, supplements and dry goods fresh from fill to final use.
Orders start at just 100 units, so you can test a new flavor, strain or product without committing to a warehouse full of stock. Every order includes free artwork checks and a digital proof.
Packaging is part of the product. For snacks, supplements and dry goods, the bag controls freshness, aroma and shelf life, and it's often the first thing a customer touches. Well-made custom mylar pouches reduce returns and waste, look great in photos and on shelves, and give you space for your story, usage tips and required information.
Why brands choose us
- Fast US delivery
- We deliver across New York City and ship to every state.
- High-barrier films
- Laminated films block oxygen, moisture, light and odor to protect freshness and aroma.
- Free design support
- Our team places your artwork on the template, checks bleed and color, and sends a proof before printing.
- Made to your size
- We print to your exact width, height and gusset so the bag fits your fill weight and looks full on the shelf.
- Low minimums
- Order from 100 units per design, ideal for launches, limited drops and seasonal runs.
- Practical features
- Options such as stand-up gussets, zippers and barrier films make your bags easy to fill, open, reseal and display.
Standard sizes
Every order is made to your dimensions. These popular sizes are a good place to start:
| Size | Dimensions (W x H x gusset) | Best for |
|---|---|---|
| Small | 4 x 6 x 2 in | 3.5 g, samples, candy |
| Medium | 5 x 8 x 3 in | 4 to 8 oz snacks |
| Large | 7 x 11.5 x 4 in | 16 oz products |
| Extra large | 10 x 14 x 5 in | 1 to 2 lb products |
Materials
The right film depends on what you’re packing, how long it needs to stay fresh and where it’s sold.
- PET / AL / PE laminatethe classic Mylar structure, with an aluminum layer that blocks light, oxygen and moisture.
- Metallized PETa lighter, cost-effective metallic barrier.
- Kraft paper laminatea natural look outside with a foil barrier inside.
- Clear PET / PEhigh-clarity film for showing the product.
Printing and finishes
Full-color CMYK printing reproduces photography and gradients, while Pantone matching keeps your brand colors consistent across every SKU of your mylar pouches.
Finishes include matte, gloss and soft-touch lamination, spot gloss, metallic and holographic films, white ink underprinting on clear and foil films, and clear windows in custom shapes.
Design ideas
Ideas that work especially well for snacks, supplements and dry goods:
- Use full-color artwork.
- Add a window.
- Print usage on the back.
- Use matte finish.
Not sure where to start? Tell us what you're packing, the fill weight and where it's sold, and we'll recommend a size, film and finish in your free quote. Our most requested sizes for custom mylar pouches are Small (4 x 6 x 2 in), Medium (5 x 8 x 3 in) and Large (7 x 11.5 x 4 in). Smaller sizes suit samples and trial packs, the middle size usually fits your core product, and larger sizes work for family packs, bulk and wholesale. Because density varies, we always recommend testing your actual fill before printing. Fill custom mylar pouches through the top before sealing, leaving at least 1 inch above the zipper. For the strongest closure, use an impulse or band heat sealer set to the temperature recommended for your film. If you're using oxygen absorbers or desiccants, add them just before sealing, and store finished bags away from direct sunlight and heat.
Protection and performance
Flexible packaging has to protect against oxygen, moisture, light and punctures. For custom mylar pouches, we usually recommend stand-up gussets and zippers, with a film thickness matched to the weight and shape of your snacks, supplements and dry goods. Sharp or heavy products may need a thicker gauge; aromatic products need a high-barrier, smell-resistant structure. Tell us what you're packing and we'll suggest the right build.
- Stand-up gussets: helps the bag stand up or expand to hold more.
- Zippers: lets customers reopen and reseal the bag, keeping contents fresh.
- Barrier films: blocks oxygen, moisture and light to extend shelf life.
Sustainable options
Want a lower-impact option? We can make custom mylar pouches with recyclable mono-material PE structures, compostable films or kraft paper laminates, and reduce ink coverage. Each option trades some barrier performance, so we'll help you match it to your product's shelf-life needs.
Who it’s for
- Retail shops
- Snack and candy brands
- Pet treat makers
- Supplement brands
- Private-label manufacturers
Ordering tips
- Plan seasonal drops six to eight weeks ahead so bags arrive before launch.
- Ask for a blank sample to test fill weight and seal before printing.
- Order two or three sizes of custom mylar pouches together to reach better quantity pricing.
We deliver across Manhattan, Brooklyn, Queens, the Bronx and Staten Island, and ship to every state. Bags ship flat in labelled cartons for easy filling.
